Customization and Fabrication
For more information about our customization and fabrication services, please contact G.C. Solutions. We can also supply ancillary equipment.
Complete Pilot Plant Process Skid
This pilot skid was built for a customer to develop products for a test market and confirm the process for large scale production. This unit has two kettles and the requested Brawn Liquid Mixer and a Silverson High Shear Batch Mixer plus a Waukesha P.D. transfer pump and all of the necessary electric and temperature controls for the process. The entire skid is portable with locking casters.
Silverson FMX 25 on SS Portable Table Cart and VFD
Designed and built this tubular stainless steel portable cart with table and VFD for a Silverson FMX Series In-Line High Shear Mixer Powder induction system. We can build almost any stainless steel tubular frame for your needs.
Water Storage System
Designed and fabricated this water storage system. The customer had low water flow into the plant, but needed up to 200 gpm of hot water for short periods. We utilized a Pick Heater to generate hot water for the required hot water storage tank. Generating and supplying the hot water pumps to provide the necessary hot water.
Solutions to Rapid Mixing (S.T.O.R.M.)
Pictured is a G.C. Solutions, Solutions To Rapid Mixing, “STORM” System, utilizing a Lee Kettle with a scraped surface agitator, anchor style, with a Brawn Mixer and a Silverson Mixer installed. This arrangement provides maximum mixing in the kettle without the potential of cross contamination from multi-shaft sealed arrangement.
Silverson Batch Mixer on a Portable Cart
Silverson FMX60 mounted on a SLA-10 with VFD supplied by GC Solutions.
Tabletop Piston Filler
Stainless Steel construction, single stroke piston filler. Compressed air driven with the ability to change the fill volume by adjusting the air switches on the side of the piston. Unit can be sized for small to large piston sizes and can be set in an automatic filling cycle. Economical and simple to operate.
Powder Handling System
Designed and built a complete powder unloading, blending and bagging system. G.C. Solutions provided all of the equipment for this project. The system produces up to 80 to 100 tons per 8-hour shift.
Bulk Bag Unloading Frames
The bulk bag unloading frames were installed with load cells and were set up as loss-in-weight units and discharged into a drag conveyor feeding a paddle blender.
Dust Collector
Dust collector for proper dust containment for plants. We offer a wide array of dust collectors and dust ducting to convey and handle the specific product dust. We will assist you with the design of the ducting and the necessary safety features required for your product dust.
Silverson Batch Mixer
Silverson Batch Mixer custom mounted on a Genie Lift with mix tank and circulating pump.
Waukesha Positive Displacement Pumps
Waukesha Pump Positive Displacement Pumps mounted on a Stainless Steel Tubular Portable Cart and a Variable Frequency Drive. Complete unit supplied by G.C. Solutions.
Flexible Screw Conveyor Portable Cart System
Pictured is a G.C. Solutions Flexible Screw Conveyor Portable Cart System. We can also provide a Portable Tilting Cart for most Flexible Screw Conveyors, allowing them to pass through a standard door frame in most cases.
Brawn Mixer on Genie Lift
Pictured is a Brawn Mixer mounted on a G.C. Solutions supplied Genie Lift with a VFD.
Genie Lift, SLA Series, Straddle Base
Customized to lift and support Silverson Batch Mixer, and Ultra Mixers or Brawn Mixer. We select and modify the Genie Lift to support the selected mixer and provide variable frequency drives for the system. This Genie Lift SLA unit can be utilized if clearance under the tank or vessel allows for the front straddle base arms to be under the tank or vessel.
Genie Lift, GL Series, Counter Balanced
Customized to lift and support a smaller sized Silverson Batch Mixer or Brawn Mixer. We select and modify the Genie Lift GL Counter Weighted unit to support the selected mixer and provide variable frequency drives for the system. This Genie Lift GL Series unit can be utilized where the straddle base cannot be used, for example tote mixer low clearance under a tank or vessel.
